32mm system
- Jun 1, 2009Jun 1, 2009 The 32mm cabinet system, also often referred to (somewhat inaccurately) as "Euro style" cabinetry, has been with us for over 20 years now. Even so, there still seems to be a lot of misunderstanding of 32mm cabinet construction.
32mm Systems
- Festool 496939 32mm Hole Drilling 55" Guide Rail Rating: ...
- Festool 491066 Dowel Drill Router Bit, Hw 5X30mm $37.00 ...
- Festool 491622 32mm Hole Drilling 95" Guide Rail Rating: ...
- Festool 584100 LR 32 Hole Drilling Set for OF1010 & OF1400 Routers in T-LOC Systainer Rating: ...
- Festool 496938 Longitudinal stop LA -LR 32 FS - 2 Pack ...
- Festool 485758 Edge Stop ...
- Kreg Kma3220 Shelf Pin Jig 5Mm Bit .
Flex32 Jig
Keku Scribe Tool
If you click on the image and follow the "Next" buttons (at the top-right of the page), you can follow the process from drilling the box side to setting the scribed trim. The only requirement is that the fingers be placed an equal distance from each stop and that you choose top or bottom indexing, i.e. a stop is always placed against the top or bottom of the piece being drilled. In the example I used bottom indexing because the counter overlaps the cabinet (the trim is 8mm shorter than the cabinet).
Videos @ YouTube
A flush/inset face and wall return demo (first attempt and not very good)
A simple scribe, from start to finish in real time (7min.). Instead of using the jig, a tape measure and a single 'finger' were used (still not a very good video).
The jig is made of aluminum and consists of a 1/2 x 1/4" bar (...now 1x1/2 T track), 2" wide x 3/16" thick fingers and 1" wide x 1/4" thick stops. The bar has 5mm holes spaced 32mm apart (16mm at the ends). The fingers can have VixBit holes or drill bushings and have 5mm locating pins to mount them to the bar. A tape measure and a single finger can be used to mark/drill long runs. The distance/spacing of the holes/bushings from the bar is dependent on the desired trim thickness, setback and/or overlay. The stops have holes 16mm apart and also mount to the bar with 5mm locating pins. Stop spacing can be any increment of 32mm +/- 8 or 16mm.
There are three indexing methods - screws, 5mm pins and brackets. With the screw method (images) two sets of holes are drilled, one set is for marking the scribe line on the trim and the other for mounting the trim. A VixBit can be used to drill all holes. With the screw method 0 to ~8mm setbacks or 3, 8 and 16mm overlays are possible.
With the pin method (the videos) a single set of 5mm holes is drilled in the trim (drill bushings in the fingers). A 5mm shelf pin is used to index the trim for marking and a system screw is used in the same hole for attaching the bracket / mounting the trim. With this method larger setbacks (0-19+ mm) are possible using built up connectors that hold the trim while marking it.
... It is also possible to use EuroScribe-like brackets (works better than built up connectors for inset scribes) to hold the trim for marking and/or cutting with the QuickScribe. The bracket is mounted to the trim using the same holes that will be used to mount the Keku connector. The brackets shown can do inset or overlay trim. Modified EuroScribe brackets (tongue removed, screw holes added) might be a better design if you only do inset trim... This bracket is also the best way I have found to scribe inset toe-kicks (I used to use the pin method and shims under the kick board to push the pins against the bottom of the box). While I have been mounting toe-kicks with Keku clips, I'll likely use this method with leg clips as well (to-do: leg clip fingers so everything is on the bar and can be bored with a single setup). Only a few Keku clips are needed and locating them between bulkheads makes this method compatible with leg clips - provides additional kick board support on wide boxes.
Currently the jigs are hand made on a milling machine that has +/- .01mm digital accuracy. While this method allows for custom setbacks/overlays, it makes for a relatively expensive jig. It would help to know what others want and use for scribe trim overlay/setback and material. Coming up with a limited set of options would allow production/reasonable pricing. My personal preference is for the trim to always be flush with the door face (not this). This requires using 5/4 or 4/4 H&M stock for the trim. I easily get the 21-22mm thickness I need from 4/4 H&M.
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Mod-eez
For the same job as the above example images, I used Mod-eez connectors to mount the trim to the wall as well. I used a piece of 1/4" MDF with 1/4" holes and a Vix-Bit to drill pilot holes into the wall. With these particular brackets, the layout is easy because the wall/trim screw holes and bracket mounting holes (open end) work when drilled offset by 32mm. I laid out the MDF and trim using a True32 tape measure (marked in 32mm increments).
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Back to: Tools
NOTE: This category needs a lot of work, it currently contains just a few random entries.
Subcategories: Connectors Shelves
Knock-in Leveler
Notes: The bottom mounting hole and the box bottom adjusting hole (both 10mm) can both be bored 17mm from the edge. If your box assembly involves fasteners in line with system rows, shifting the mounting holes back 16mm works well.
Hafele catalog entry
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Systems
There are numerous approaches to 32mm cabinetmaking. This site is focused on modular, fully parametric, 32mm methods that can be applied to every cabinet component. Most of the 32mm systems that have been published only apply the system to a limited number of components. Much of the work on this site attempts to fill in the blanks. The goal is to include all known systems, what you can and cannot do with them, and how they relate to modular 32mm cabinetmaking.
System modularity has three aspects; 32mm hole spacing to accommodate 32mm hardware (system rows), doors with hinge cups an equal distance from the top and bottom of all doors (doors), and drawer faces that are all an equal distance from the top and/or bottom of the drawer boxes (drawers). The latter two are only possible with door and drawer faces that are some multiple of 32mm tall less the gap between. The primary difference between modular systems is the reveals above and below the faces, everything in between is/can be the same.
Cabinotch
32mm system rows and doors
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CabParts
32mm system rows
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Jim Christ
32mm system row spacing is not a multiple of 32mm
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KISS II
32mm system rows, doors and drawers
See also:
Full Overlay: Other Panel Designs
Drawers: Increased Reveal
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Kurka
32mm system rows (manual)
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Philip Lundgren
32mm system rows
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Plus 32
The example drawing starts with a half overlay example. For the Plus 32 drawing I moved the box bottom up 11mm (11>0r), used a 32mm smaller bottom drawer box (now the same size as the one above) and moved it up 32mm. All drawer boxes are still 24mm below the top of the drawer faces (24 TFR).
32mm system rows, doors and drawers
See also:
Styles: Full Overlay
Drawers: Plus 32
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Process 32
Blum's '04 Process 32 (1.8MB pdf) uses unbalanced panels with 56.5mm top / 46.5 bottom start holes and shifted 32mm increment overlay faces which results in 10/0mm top/bottom reveals (image). Individual and side joined boxes are modular, top joined boxes are not (10mm gap between stacked box faces).
While system rows are a multiple of 32mm apart, box depths are not in 32mm increments. Here, and elsewhere, Blum has opted for American dimensions, e.g. 12 and 24" deep boxes. Only their bottom mount drawer layouts register the drawer faces to boxes consistently, the rest of their layouts shift the bottom drawer slide up 12mm. While Meta and Tandem box drawer sides are in increments of 32mm tall, wood drawers are sized in 2" increments.
32mm system rows and doors (most drawer layouts are not)
See also:
Full Overlay: Other Panel Designs
Drawers: Minus 12
... more
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Scott Grove
If that 31 offset is consistent, the bottom drawer would have a 4mm reveal (35 start - 31 offset = 4) which is 1mm less than his 5mm door reveal. Going a step further, a stack of 32m - 3 drawer faces with 3mm gaps only leaves 9mm, e.g. 4.5mm top and bottom (VS 5 in the drawer/door stack). To get a matching 5mm reveal, a three drawer stack would require 2.5mm gaps and a four drawer stack 2.67. While this may be doable, the 32mm system requires accuracy and starting with fuzzy math makes no sense.
32mm system rows (doors and drawers off by .5-1mm)
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Sys32+
32mm system rows, doors and drawers
See also:
Styles: Half Overlay Railed Inset
Panels: Shared Applied Ends
Drawers: Center Indexing
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System 32
32mm system rows (doors and drawers not covered, see Sys32+)
System 32.pdf (260KB)
... more
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System Varianta 32
32mm system rows (doors and drawers not covered, see Sys32+)
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The Pearls
32mm system rows
The Pearls (923.2KB, includes a few pages from "the stick" manual)
... more
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True 32
True 32 boxes are a multiple of 32mm tall because they wanted their boxes to be stackable. While balanced 32m boxes are stackable, they don't provide the clearance needed to open drawers that are under a countertop. True 32 uses unbalanced panels, with system rows moved down 1.5mm (w/ 3mm gaps), to make the faces (32m-g) flush to the bottom of the boxes and provide a 3mm gap between the faces and the countertops. The end result is consistent 3mm gaps between all horizontal components; stacked boxes, countertops, top mounted crown, etc.
When True 32 was conceived, their favored drawer slides were the Zargon metal box sides/slides. The problem with Zargons is that they waste a huge amount of space when using traditional system registration (face edges align w/ system holes). The True 32 solution was what I refer to as shifted registration, shifting the system rows by 16mm so that face edges center between system holes. Using shifted registration can reduce wasted space, significantly so when using Zargon slides.
True 32 drawer faces register off the bottom of the drawer boxes. Consistent registration requires straight 32mm system drawer layouts without any tweaks to reduce wasted space. True 32 panels do not have construction holes and cabinets are assembled with staples and screws. While I know Bob considered the possibility of making cabinet widths in 32mm increments, I don't think he ever pursued it.
32mm system rows, doors and drawers
See also:
Full Overlay: Modular Boxes
Drawers: Shifted Registration
True32 Ten Commandments
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Veritas 32
32mm system rows (doors and drawers not covered)
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Back to: 32mm
Proprietary variants[edit]
Multiple vendors sell drilling templates and routing machines that can be used to build System 32 cabinets, including:[5]
- Blum's Process32 system
- Festool Hole Guide System
- Rockler
- True 32 system
- Veritas 32 Cabinetmaking System
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